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Sims Metal Management – Design & Specification

Energy & Technical Services was appointed to provide technical expertise on the design and manufacture of a new Dry Cooler, as the existing motor on the shredding plant needed to be replaced with a more operationally efficient model.

After successfully delivering the designs and specifications, we continued to work with client representatives to procure works for the commissioning of the new 4,476kWh water cooled motor before novating to Transtherm.

Our consultant identified a number of challenging environmental and working conditions during the initial site survey. Working closely with contractors and client representatives, our team ensured the new equipment would be easy to maintain and could operate under varying torque loads and temperatures.

Challenge

The design of the Dry Cooler and Controls needed to maintain motor temperatures between 250C to 300C in ambient conditions and operate under varying torque loads. Our consultants undertook complex rejected heat load calculations to ensure the recommended options would meet this requirement.

Added Value / Achievements

Our consultants’ valuable product knowledge and experience ensured our client was presented with the best options available and provided with appropriate guidance on maintenance / serviceability.

Technical expertise support and action

Controls remain to operate in the required condition

related CASE STUDIES

The Fulham Shore – ESOS Compliance & Consultation

The Energy Savings Opportunity Scheme is compulsory for large UK organisations. A total of 29,610,620kWh opportunities were identified for The Fulham Shore, resulting in 31,783,515 Kg of emissions being saved.

Woodie’s – Significant Cost Savings & Ongoing Support

Woodie’s is a 100% Irish owned chain of DIY outlets, and a subsidiary of the Grafton Group plc. Woodie’s are committed to minimising their environmental impact and with 35 stores in Ireland, sought external expertise to help establish control of energy usage and deliver deep, sustained energy and carbon savings.

Wokingham Borough Council – 49% Proven energy savings

The existing BeMS controls for the site were poorly controlling the LTHW boilers across various plant rooms at the site, some plant areas were found to be running 24hrs a day. The existing building controls were removed and replaced with RDM controls utilising improved optimum start/stop algorithms, alongside demand-based temperature control and vastly improved zone control.